Thermal Covers
A safe cold chain under your control
Sudden temperature spikes, standing time on a sunny airport apron and transhipment without temperature control are the biggest risks for sensitive loads. KAHAPE thermal covers, also known as insulated pallet covers, act as a reliable shield: they effectively reduce heat exchange (by radiation and convection) and keep conditions stable for your product. As a Custom Packaging solution, they fit your pallets and logistics procedures to the centimetre.
Ask us directly:
+48 535 667 999
- 100% European raw materials
- PPWR compliant
- Thickness 100-200 µm
Insulation technology: how we make it
Our thermal covers are made from high-tech materials that combine low weight with maximum barrier performance.
Material structure
Two- or three-layer LDPE bubble film laminated with an aluminium layer. The aluminium reflects thermal radiation, and the bubble structure creates an insulating air cushion. On request, we can make the covers from a composite laminate with a double layer of bubble film (double bubble technology).
Recommended thickness
100 to 200 microns (µm). For maximum thermal protection, we recommend 200 µm or a double bubble composite up to 370 µm thick.
Bubble size
Bubbles 10 mm or 30 mm in diameter, so we can match the insulation precisely to the goods being protected.
Any dimensions
The length, width and height of the thermal cover are fully customisable to suit a specific load carrier (Euro pallets, air cargo containers, roll containers).
KAHAPE Eco Standard
100% European raw materials, recyclable, PPWR compliant.
Free prototype made to your dimensions
Thermal cover variants
Two carrier formats and two insulation classes. We choose the combination together with you, based on the route, transit time and permitted temperature window.
Carrier format
Thermal pallet covers
Full coverage for Euro or non-standard pallets: the standard solution for the cold chain.
Carrier format
Thermal covers for air cargo
Made to fit air cargo containers and roll containers, designed for transhipment and standing time.
Insulation class
10 mm bubbles
A dense grid of smaller cells: shorter routes and lighter loads.
Insulation class
30 mm bubbles
A thicker air cushion: long journeys and large temperature differences.
Which industries?
KAHAPE solutions are a foundation of safety for industries that require strict temperature control.
Food and catering
Fresh meat, fruit, vegetables, dairy and meal deliveries to restaurant chains: an unbroken cold chain throughout the logistics process.
Pharma and cosmetics
Medicines, vaccines and cosmetic raw materials sensitive to overheating or freezing.
Chemicals
Reagents and diagnostic samples that need a stable temperature.
Logistics
Transhipment, stops and long-haul transport with no temperature control.
Why choose KAHAPE thermal covers?
Other products
LDPE · heat-shrink and standard
Drums, containers, big bags
Any format and thickness
Thermal covers: frequently asked questions
When are professional thermal covers worth it?
When the product is sensitive to temperature fluctuations and transport requires stable conditions. This is particularly important in the logistics of food, pharmaceuticals, speciality chemicals and flowers, especially during transhipment, standing time in the sun or storage in uncontrolled conditions.
Do thermal covers really affect the temperature of the goods?
Yes. Thanks to a laminate with pure aluminium, the cover reflects up to 95% of thermal radiation, while the bubble film structure limits heat conduction. A correctly selected thermal cover keeps the goods within the required temperature range for longer, making transport safer.
Can I test a prototype before placing a larger order?
Yes. For more demanding projects, we prepare prototypes tailored to specific logistics needs. This lets you test in the real supply chain and choose the optimal packaging parameters.
Does fitting the covers slow down warehouse work?
No. Because they are made on the Custom Packaging principle, the thermal covers fit the transport unit precisely and are light and easy to use. They let you protect products quickly, streamline warehouse work and are a practical alternative to heavy insulated containers.
Get a free quote and prototype
Describe your product and route: we select the material, thickness and format, and make a free prototype to your dimensions.
Michał Michalski
Custom packaging · KAHAPE
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Michał Michalski
Compliance and ESG · KAHAPE
Prefer to talk right away? Call us.
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