Made-to-measure film packaging
Custom Packaging
We design packaging when standard solutions stop making sense. Tell us what you pack and what gets damaged along the way, and we will select the material, thickness and format. We make the prototype to your dimensions free of charge.
10+ years of experience
2,500+ projects in Europe
EU production & logistics
Free prototype to your dimensions
When custom packaging pays off
Standard packaging works until the product, process or logistics deviate from the norm. We have listed six situations in which it is worth calculating whether a made-to-measure design will pay off. If you recognise even one, it is worth a conversation.
You face transport losses and complaints
Goods arrive damaged, damp or corroded, and complaints come in regularly, not just once a year.
Your product has an unusual size or shape
It does not fit any standard format, or fits with so much spare room that you pay for air.
The load needs a stable temperature
It cannot handle transhipment in the sun, stops or temperature swings in transit.
Your volumes change from month to month
Sometimes you need two hundred units, sometimes twenty thousand, but your supplier wants an annual commitment.
You want reusable packaging
The cover should circulate in a closed loop instead of ending up as waste after one trip.
Not sure if custom pays off
You suspect a made-to-measure solution is cheaper overall, but have no way of calculating it.
You don't have to know what packaging you need. Just what gets damaged.
Three cases where standard packaging fell short
No company names, as some projects are confidential. But with specifics, because without them it would just be a claim.
01
Restaurant chain, meal logistics
Situation
Meals travelled on pallets in standard packaging. During transhipment and stops, the temperature went outside the required range, and refrigerated containers were too heavy and too slow for daily handling.
What we did
We designed a thermal cover for the pallet, made of aluminium-laminated bubble film and matched to the specific load carrier. The prototype passed a test on the actual route, and only then did production start.
Result
Stable conditions along the entire route, fitting a cover instead of reloading into a container, and packaging that circulates and is used many times.
02
Metal parts manufacturer, export
Situation
Parts were shipped to the customer coated in protective oil. The customer had to degrease them before assembly, which cost time and regularly led to disputes about the condition of deliveries.
What we did
A VCI pallet cover that releases volatile corrosion inhibitors, matched to the metal type and route length.
Result
Corrosion protection without a layer of oil, less work for the customer and a simpler goods-in procedure.
03
Machine manufacturer, outdoor storage
Situation
The machines stood in the yard for months, covered with film from a roll and taped up. Water still found its way in, and preparing one machine took two people half a day.
What we did
Covers tailored to each machine, made of UV-resistant film and fitted by one person.
Result
A tight seal instead of improvisation, and much less time to prepare each machine.
How we work together
Five steps. The fourth is free, and it is usually the decisive one.
01
You tell us
Form or phone. Tell us what you pack, how it travels and what gets damaged.
02
We talk
A short briefing with a specialist on your process, load carrier and transport.
03
You get a quote
Within one to seven working days, with a proposal for material, thickness and format.
04
You test for free
We make a sample to your dimensions and send it to you for testing on your load. At no cost to you. It is the cheapest way to check a solution before you order a production run.
05
We produce
Short runs or mass production, with logistics across the European Union.
Where we design most often
Packaging effectiveness depends on the process, not on the industry label. Five areas where we work most often, together with the problem that recurs in each.
Logistics & transport
Typical problem
The pallet load shifts and absorbs moisture during transhipment.
Industry & production
Typical problem
Corrosion of metal parts in transport and storage.
Electronics
Typical problem
Electrostatic discharge and moisture affecting sensitive components.
E-commerce
Typical problem
Damage and returns in parcel shipping, and packaging cost per unit.
Agriculture & food
Typical problem
Food contact, moisture and UV radiation during outdoor storage.
100% European raw materials, PPWR and EUDR compliance, circular recycling.
Know what you need?
Go straight to specifications, materials and size ranges.
LDPE and MDPE, heat-shrink and standard
Aluminium-laminated bubble film
Drums, pails, containers, big bags
Any format and thickness
Stabilising pallet loads
Not sure what you need? Describe your product and transport, and we will work out the rest together.
Free consultation and prototype
Describe your product and transport conditions. We will select the material, thickness and format, and make a prototype to your dimensions free of charge.
Michał Michalski
Custom packaging · KAHAPE
Prefer to talk right away? Call us.
Enquiry form
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Michał Michalski
Compliance and ESG · KAHAPE
Prefer to talk right away? Call us.
Enquiry form
* Required field. A real person replies, not an autoresponder.
